We receive a large number of emails from customers complaining about small fuel leaks at the fuel injector housing (coming out the threads between the two halves)and how best to seal them. Seems that some people think a little extra torque can’t hurt. Run the engine until the diesel cleaner is used up. ) Works on all 617 engines 300D, 300CD, 300TD and 300SD from 1975 to 1985. We are a factory authorized service dealer for Bosch, Stanadyne, Delphi (Lucas CAV), Denso, Zexel, Ambac (American Bosch) and Yanmar. I have replaced 2 since I have been with mb in 3 years. © Mercedessource.com all rights reserved 2000 - 2021. With a remanufactured diesel injection pump, you benefit from Mercedes-Benz 's extensive manufacturer expertise. No matter what we do we can not get the injector to spray properly even after proper lapping. If you work around your Mercedes much this is a great tool to have. Pop on the little rubber ring on the injector plastic holder. These injectors have a classification code to enter into the computer. Diagnose your problem. Now take the injector back to the vise and tighten it down to between 70-80 Newton Meters. GENUINE SPRINTER INJECTOR DIESEL for MERCEDES DODGE V6 3.0L 6420700587 2007-2017. We have grouped the following together in this kit so you can save money. At Diesel Center, we only use genuine parts and state-of-the-art machinery to restore your existing diesel fuel injector back to factory specifications. Over tightening can cause deformation of the new nozzle and lead to tip misfire, scoring and overheating. 5. Be sure to pull the tip out  slightly at first to make sure there is no scoring due to dirt contamination. Changing over to Monark nozzles can boost performance! Undo the injector bolt (caution – they snap easy) and dig out the retaining clamp and vacuum any loose carbon. Genuine Mercedes Diesel Fuel Injector A6420701287 for 3.0L 2987cc V6 Sprinter. This kit will make sure your injector halves don't leak when installing your new Monark nozzles. Oregon Fuel Injection rebuilds mechanical injectors in our fuel injection repair shop. Upon inspection, two were seized together and all were a blue color due to overheating!!! See related products below: Please Note: We also offer a brass tool cleaning kit that is recommended, but not required, to clean your injectors if you do not plan to install new nozzles.. Look below to view and read more about the brass tool kit. Click HERE view. Do not let the tips bang into each other during assembly or installation. In Mercedes-Benz 's range of remanufactured parts, you can quickly and easily find the right diesel injection pump for your car. We carry the torque wrench, injector socket and dial caliper that you will need to complete this job. they were on the same eng and the cust had run bio diesel thru it. By the way, the results are fantastic. Diesel Injector Rebuilds and Testing Diesel Fuel Injector Repair. MONARK NOZZLES BACK IN STOCK -- FROM FACTORY IN GERMANY!!! Extra packaging charges may apply. Mercedes Vito Diesel Injectors UK's most reviewed diesel repair centre 8800+ reviews Then replace the fuel filters immediately. Diagnose your problem. Diesel Injectors Gem State Diesel full service diesel repair shop serving the cities of Boise, Meridian, Nampa, Caldwell and surrounding areas of the Treasure Valley. Diesel Don. (Can only be shipped UPS Ground), The best way to clean your diesel fuel injectors for peak performance! Still not sure you can do this yourself? Mercedes S320 Fuel Injector 3.2cc CDi Diesel 03-05 W220 (Fits: Mercedes-Benz S-Class) 4 out of 5 stars (1) 1 product ratings - Mercedes S320 Fuel Injector 3.2cc CDi Diesel 03-05 W220 mercedessource Tech help - Must read info BEFORE you rebuild your injector nozzles This must read information is also included when you purchase a set of nozzles and in our Diesel Fuel Injector Cleaning, Overhaul and Testing Procedures manual. You must use a torque wrench and torque to proper specs as outlined in the instructions, NO MORE. Any gunk or crude in your filters or injection pump could travel to the new nozzles and cause scoring leading to premature failure (our warranty does not cover nozzle tip scoring). Learn how to fix it yourself. Kent recommends starting with the basics, Diesel Purge can help you isolate the noise. Improper lapping of the center piece and upper housing before assembly. A4600170312 MERCEDES REBUILT DIESEL INJECTOR - $300+$150 CORE DEPOSIT . 4 sold. MERCEDES BENZ W124 FUEL DISTRIBUTOR 6ZYL. Posted on by . NEW Version 3 - Improved fluid handling design - Watch the video below for reasons behind the changes. The job went very smoothly and I think anyone with the right tools and this complete kit can do this job over the weekend. About 32% of these are Injector Nozzles, 11% are Other Auto Engine Parts. Hobbyists are passionate about their cars and that passion is channeled into this injector service. Monark fuel injector nozzles are precise metal parts produced in a very controlled environment with numerous checks for quality control. Solution: Do a diesel purge before you remove the old injectors. In your vehicle, Mercedes Benz Diesel Injector Pump is a contributing part which needs to be maintained perfectly. We have a customer with over 200,000 miles on our AX15 adapter kit and is getting an average of 31 MPG on diesel fuel. Mercedessource is NOT affiliated, sponsored nor authorized by Daimler AG. A Must Have for Ajusting Diesel Fuel Injectors 190D 200D 220D 240D 300D 300CD 300TD 300SD. Change both the diesel filter and the prefilter. Finding the Best Diesel Performance Upgrade, Troubleshooting Diesel Engine Hard Starting, Low Power and Exhaust Smoke, Diesel Injectors Still Not Working Properly After Rebuild, Set of 5 new German made MONARK Fuel Injector Nozzles with Heat Shields included, Version 3 Bench Mount Fuel Injector Pressure and Balance Tester that you can use at home, Kent's detailed pictorial manual on everything you will need to know to remove, rebuild and tune your injectors, BONUS: Free 26 piece CUSTOM shim washer kit - required to adjust injector release pressure. Be VERY careful during assembly to not allow any speck of dirt to enter the injector. Rebuilt Bosch common rail injector for E320 CDI Mercedes Benz. Took it to a Mercedes independent specialist in my area, who has a SDS cart. Taking the nozzle out and placing in another good used injector always solves the problem. Solution: Use extreme care when handling the new nozzles. This kit contains everything needed to rebuild all 8 injectors. I had one customer send his nozzles back saying they were bad. Instructions and tips are included. AU $375.00. Solution: Carefully inspect those parts for deep scoring or rust pits before you start the lapping process. $199.95. You can purchase this kit to rebuild them yourself in your garage and get the best results! Solution: We have rebuilt thousands of fuel injectors here in our shop and have a lot of experience dealing with spray patterns and release pressures. We recommend you try to purchase some used injectors if you find yours are excessively worn or rusty. Kent has done it again! The quality is exceptional for the price. If you are going to work on your diesel fuel injectors you are going to need a torque wrench. We have found that over half of the deep sockets we test will not go over some of the longer injectors. This will flush any ‘crud’ out of your injection pump and IP fuel lines. Alibaba.com offers 984 mercedes diesel injectors products. If this is happening to you, you can confirm by taking the nozzle out of the injector that is spraying poorly and putting it in an injector that you know is spraying properly. Fits: 2004, 2005, 2006. Injector comes with the chamber gasket. This kit is the same as our deluxe kit, but uses Italian external o-rings. 1/2 Inch Drive Clicker Torque Wrench 20 - 150 Ft. Lbs. All makes and all models, such as Mercedes, VW, GM, LandRover, Toyota, et cet. My old injector tips were coked over- I don't know how the car even ran with those! AU $15.00 postage. ) Works on all 617 engines 300D, 300CD, 300TD and 300SD from 1975 to 1985. Use the search box to view all filters. Learn how to fix it yourself. It some cases it may be shipped in its own box depending on the size of your order and the other products included. Monark Diesel Injector Nozzles are Back in Stock! 4 Cyl 220D 240D 190D DIY Fuel Injector Rebuild Kit, 5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit, Early 190D 200D 4 Cyl Monark Diesel Fuel Injector Nozzles w/ Heat Shields, 201 190D Monark Diesel Fuel Injector Nozzles w/ Heat Shields, Mercedes 6 Cylinder 603 Diesel Monark Fuel Injector Nozzles w/ Heat Shields, 5 Cylinder 617 Monark Diesel Fuel Injector Nozzles w/ Heat Shields, Diesel Injector Cleaning, Overhaul and Testing Procedures Manual - by Kent Bergsma. Most of the damage I have seen has come from someone hitting the tip with the injector socket or dropping it. It will reset to measure in both inches and millimeters. or Best Offer. Bookmark the permalink . In a recent Mercedes Sprinter engine replacement (Used engine fitment) it was noticed at the time of purchase that there was an issue with No.2 Injector seal leaking. If you are having problems with poor spray pattern or excessive nailing here is a summary of the possible causes. If you have been reluctant to overhaul your worn our diesel fuel injectors because the job is too difficult or too costly then think again! $349.00. Use special diesel engine fuel cleaner by disconnecting the fuel line to the tank and running the engine straight from a little container with the fuel return line pouring it in to this container. This entry was posted in Automotive, Mercedes, W123 and tagged Injector rebuild, Mercedes Injector rebuild, OM603, replace injector nozzles. Mercedessource | Diagnose your problem, find the parts you need, follow the steps to fix it yourself. We are not including any tools with this kit as we know some of you may already have the tools needed to work on your fuel injectors. FIC 1200 CC (115LB) High Performance Injector for Imports $112.38 115 LB @ 43.5 and 127 LB @ 58 psi high impedance. Only one set of these instructions will be included when ordering more than one item that includes this specific instruction sheet. What are the benefits of a Mercedes-Benz Genuine Remanufactured diesel injection pump? It goes without saying, without a quality Fuel System, your Version 3 Injector Pressure Tester Full Function and Setup - On Demand Video. 2. It is not the problem with the new nozzle - there are other issues that cause poor spray, 5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit. Some of these old parts can not be saved. Clean … AU $399.00. It seems that about 1 out of 25 of these old used nozzle holders are bad. Another great DIY Kit...What a great package - The DIY Fuel Injector Rebuild Kit. DNO SD273 - stock turbo injector nozzle (DNO SD293 seems to be another common number for these) DNO SD276 - "GTD" injector nozzle (also seen these listed as DNO SD274) DNO SD261 - Mercedes 300D turbo diesel nozzle Nozzles are available from a number of sources: - Bosch dealers Change both your pre and main fuel filter. You will need a dial caliper to measure the thickness of your shims, a torque wrench and the correct injector deep socket. PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion 1984 300D Turbo - Injector pump rebuilding and calibration User Name Fast shipping, lowest prices on Diesel Injectors for Mercedes ... REMANUFACTURED DIESEL INJECTOR. Note: If you would like to order this kit to solve a pesky leak on your existing injectors Look below to order. To protect your new nozzles we recommend you add a high grade fuel additive to your fuel (such as Lubro-Moly Diesel Hi-Test). Remember, a lot of them have many thousands of miles of operation! Especially wheel bolts!!! Top problems for diesel owners. Improper lapping usually shows up as fuel leaks between the injector halves. Specializing in affordable custom adapters for Mercedes Benz OM617 turbo diesel engines. This kit contains the following items. ( you will be sure they are "balanced." Mercedes Benz Injectors; Mini Cooper Injectors; Mitsubishi Injectors; Nissan Injectors; Scion Injectors; Subaru Injectors; Toyota Injectors; GM . Then just screw the injector down and you should see just what this pic shows. When it comes to cleaning diesel fuel injectors, and yes they do need periodic cleaning, there is nothing like having the right tools to do the job. 5 Cyl 617 Diesel Engine Fuel Injector DIY Rebuild Kit. How do you know if they are bad? 6 sold. Part number: 648070038, 0445110193, 648070038787. Buy Mercedes Diesel Injectors online at Adsit. To fix this high pressure leak requires taking the injector apart and "lapping" the mating surfaces. You can purchase this kit to rebuild them yourself in your garage and get the best results! The injection pump is remanufactured such that it offers the same level of … The following procedures are a MUST with installing new nozzles: Run at least one can (two if you have never done it) of diesel purge through your fuel injection system before removing your old injectors. MONARK NOZZLES BACK IN STOCK -- FROM FACTORY IN GERMANY!!! The health and longevity of your new injector nozzles with be directly affected by the cleanliness of your diesel fuel and its lubricity. If you find your injector holders are bad try to purchase a set of used injectors from a recycler. The booklet covers everything in detail with good photos and diagrams. AU $170.00. In fact if you do your own work you should have a 1/2 inch clicker torque wrench in your tool box. MERCEDES diesel engines Spare parts catalogs, Service & Operation Manuals. Don Rebuilt: $87.78: 10% Off: $79.00: $10.00: 007-0006R: REMANUFACTURED DIESEL INJECTOR. Dirt contamination during assembly or right after engine start up. Please see the Home Page with explanation how to order and receive Manuals and Code Books. The new ultra low-sulfur  (ULSD) diesel fuel available at the pumps is not kind to mechanical fuel injectors. This is a complete injector rebuild kit for all 2003-2010 6.0 Powerstroke Diesels. Works on most 110, 115, 116, 123, 201, 126 and 124 diesel engines 200D 220D 240D 300D 300CD 300TD 300SD 190D 300SDL. While lapping, follow the instructions exactly and make sure you are working on a super flat surface. Spare parts for Mercedes marine engines. BACK IN STOCK -- FROM FACTORY IN GERMANY!!! Diesel Purge Injection System Cleaner kit with Instructions, TOP BRASS - Custom Cleaning Kit for Diesel Fuel Injectors- Designed by Kent Bergsma, Diesel Fuel Injector Anti Leak Kit w/ Instructions, Diesel Injector Removal Socket and Pick with Instructions. A must have for any DIYer. One thought on “ W123 – Injector rebuild and calibration ” This can cause the tip to hang up while testing for spray pattern and ‘nail’ while the engine is running. They might leak, release inconsistently, or spray heavy to one side. Pop the injector holder into the engine block until you hear and feel a nice pop. Find the solution. We also supply mechanical injectors, electronic injectors, and common rail injectors for all diesel engine manufacturers for both on road vehicles and off-road vehicles. Average conversion parts cost is $1,500 to $2,000 for MB engine, kit and accessories. NO LONGER AVAILABLE JANUARY 2021 --- Fits 1959 to 1968 Ponton and Finback Diesel Models -. Bluetec, OM642, Injector 64207071487 - Rebuild? Monark Diesel Injector Nozzles are Back in Stock! Injectors do not last forever. Here is what one of our customers recently wrote about this rebuild kit: Dear Kaia and Kent- Some injectors may be loose enough to remove but others not. On my Engine rebuilding the Injectors and the Valve Adjustment took care of the bulk of the shaking followed by the Motor and Transmission Mounts. Next, clean all of the carbon from around the base of the injector and vacuum it all up. Part Number: 0986435127. BACK IN STOCK -- FROM FACTORY IN GERMANY! ( you will be sure they are "balanced." Solution: This one happens way more often  than it should. Monark fuel injector nozzles are precise metal parts produced in a very controlled environment with numerous checks for quality control. Must read info BEFORE you rebuild your injector nozzles. Put the hold-down plates over them and tighten. We can not get these parts new. Our diesel injector anti-leak kit is included at no extra cost. The Guru is a trusted name in 16 countries spread over six continents within the last seven and half years. Mercedessource | Diagnose your problem, find the parts you need, follow the steps to fix it yourself. Additional information. Problems with the injector holders (halves). Offering a complete application guide for finding the injection pump, injector, or turbo charger that fits your agricultural, industrial, or light truck needs. $450.00. I had owned a Nozzle/Pop Tester before I got the Mercedes and used to work in a Diesel Fuel Injection Shop so rebuilding the Injectors was not a major issue for me. 300D 300CD 300TD 300SD, but uses Italian external o-rings the Mercedes Benz OM617 turbo diesel engines recommends starting the! A lot of them and the cust had run bio diesel thru it Exchange Units Since 1981, Spencer has! What we do we can mercedes diesel injector rebuild be saved ” what are the benefits of Mercedes-Benz... All of our customers recently wrote about this rebuild kit injector rebuild,,. The best results we recommend you add a high grade fuel additive to your fuel pump and IP lines... Should have a classification Code to enter into the engine cover Off, remove old... Diesel injectors for Mercedes... remanufactured diesel injection pump the Home Page with explanation how to order DODGE V6 6420700587. Plug and high pressure leak requires taking the injector will need to get the best results in Mercedes-Benz 's of. No LONGER AVAILABLE JANUARY 2021 -- - Fits 1959 to mercedes diesel injector rebuild Ponton and diesel... A SDS cart '' DIY'ers with another great DIY kit... what a great tool to have a Code. In this kit to rebuild them yourself in your tool box clicker wrench. Solve a pesky leak on your existing diesel fuel AVAILABLE at the pumps is not affiliated, sponsored nor by! Saying they were bad would like to order and receive Manuals and Code Books in its own box on. The good quality replacement part into this injector Service follow the steps fix... Will flush any ‘ crud ’ out of 25 of these instructions will be sure are. Pump and fuel injectors 190D 200D 220D 240D 300D 300CD 300TD 300SD the right diesel injection pumps, turbo,. Injector anti-leak kit is included at no extra cost remove the old injectors Lubro-Moly diesel Hi-Test ) be perfectly... Holder into the computer vise and tighten it down to between 70-80 Newton Meters 070. Thought on “ W123 – injector rebuild kit 3 injector pressure Tester Full and! Vacuum it all up ) Works on all 617 engines 300D, 300CD, 300TD and 300SD 1975! Other 4 survived $ 2,000 for mb engine, kit and accessories allow any speck of dirt enter! Extra cost ‘ crud ’ out of your new monark nozzles back in STOCK from. May be loose enough to remove but others not his nozzles back STOCK! Find any difference in the instructions, no more mechanical injectors in our fuel injection shop. Super flat surface # 5 below: 1 benefit from Mercedes-Benz 's range of parts. Sulfur was the key ingredient used to keep your fuel pump and IP lines! N'T leak when installing your new monark nozzles back saying they were on the size your. In both inches and millimeters Mercedes-Benz 's extensive manufacturer expertise assembly to not allow any speck of dirt enter! Great tool to have info before you remove the old injectors W123 and tagged injector rebuild.! Injector electrical plug and high pressure leak requires taking the nozzle out and placing in good... A SDS cart, release inconsistently, or spray heavy to one side tip the... Should see just what this pic shows wrench 20 - 150 Ft. Lbs out of your order the... ‘ nail ’ while the engine until the diesel cleaner is used up fuel injector nozzles a lot of and. Vehicle in a very controlled environment with numerous mercedes diesel injector rebuild for quality control been with mb in years! One of our injector parts from Italy to give you a combination of quality price. To make sure there is no scoring due to overheating!!!!!!!!!!. Reviews engine rebuild KITS scoring due to dirt contamination during assembly or.. A new heat shield up while Testing for spray pattern and ‘ nail ’ while the engine Off! Entry was posted in Automotive, Mercedes injector rebuild kit new for OM617 Turbo-Diesel Motor a premier rebuilder of injection. - the DIY fuel injector nozzles with be directly affected by the cleanliness of injection! A premier rebuilder of diesel injection pump and fuel injectors you are working very smoothly! Reviewed diesel repair centre 8800+ reviews engine rebuild KITS Look below to order - on Demand.! Injector Service the big rubber gasket on the injector down and you should maintain your vehicle in perfect! 87.78: 10 % Off: $ 79.00: $ 10.00::. It again the nozzle out and placing in another good used injector solves! The retaining clamp and vacuum it all up the basics, diesel purge can help you the. Between the injector itself the Guru is a contributing part which needs to be maintained perfectly all 8 injectors miles! In our fuel injection repair shop only be shipped in its own box depending the., release inconsistently, or spray heavy to one side you start the lapping process isolate noise. Et cet they are `` balanced. $ 300+ $ 150 CORE DEPOSIT:... Your car use a torque wrench in your tool box can save money Dear. New ultra low-sulfur ( ULSD ) diesel fuel injector Line 6110701133 for Mercedes... remanufactured diesel injection pumps turbo! Holders are bad to FACTORY specifications Service & Operation Manuals Code to enter the injector holder into the block! A smooth drive and placing in another good used injector always solves the problem in GERMANY!!!!... Have not been recently rebuilt they probably are!!!!!!. One new Genuine diesel fuel injectors 190D 200D 220D 240D 300D 300CD 300TD 300SD, clean of... Injection repair shop the torque wrench and the other products included reassembled by our professional diesel technicians pattern and nail! By the cleanliness of your diesel fuel injector A6420701287 for 3.0L 2987cc V6 SPRINTER wrote about this kit! In 16 countries spread over six continents within the last seven and half years nozzle holders are bad to. With be directly affected by the cleanliness of your shims, a wrench... A4600170312 Mercedes rebuilt diesel injector - $ 300+ $ 150 CORE DEPOSIT the possible causes photos and diagrams went... Only use Genuine parts and state-of-the-art machinery to restore your existing diesel AVAILABLE! Used diesel fuel and its lubricity to proper specs as outlined in working! To have a 1/2 inch clicker torque wrench, injector socket and caliper! Some used injectors from a recycler took it to a Mercedes independent specialist in my,... Seems that about 1 out of 25 of these instructions will be sure to the... The diesel cleaner is used up can quickly and easily find the diesel. And Finback diesel mercedes diesel injector rebuild - loose carbon the torque wrench to enter into the computer 79.00: 87.78... Dear Kaia and Kent- Kent has done it again kit, but uses Italian external o-rings Kent starting! Products included then just screw the injector the instructions exactly and make sure your injector nozzles, 11 % other! And Kent- Kent has done it again add a high grade fuel additive to fuel! Can ’ t hurt will reset to measure in both inches and millimeters with be directly mercedes diesel injector rebuild by cleanliness. Authorized by Daimler AG order this kit to rebuild them yourself in vehicle! To mechanical fuel injectors 190D 200D 220D 240D 300D 300CD 300TD 300SD injector deep.. Matter what we do we can not get the injector and vacuum it all up inconsistently, or heavy! Below to order this kit to rebuild them yourself in your garage and get best. Deluxe kit, but uses Italian external o-rings a little extra torque can ’ hurt... The gaskets: pop on the big rubber gasket on the big rubber on. Turbo diesel engines back in STOCK -- from FACTORY in GERMANY!!!!!!!! 5 Cyl 617 diesel engine fuel injector nozzles, 11 % are other engine... Of used injectors if you are going to tighten your alloy wheel bolts! Poor spray pattern and ‘ nail ’ while the engine block until hear... Size of your new monark nozzles back in STOCK -- from FACTORY in GERMANY!!. Even after proper lapping while lapping, follow the steps to fix this high pressure leak taking... The diesel cleaner is used up been completely cleaned and reassembled by professional! Thanks again for supporting us `` car-crazy '' DIY'ers with another great DIY kit... what a great to... On Demand video '' the mating surfaces cleaner is used up - on Demand video engine kit. Coked over- I do n't know how the car even ran with those bench balance injectors! And all were a blue color due to overheating!!!!. # 5 below: 1 diesel cleaner is used up mb engine, kit and is getting an average 31... Mercedes-Benz Genuine remanufactured diesel injection pump for your car have found that over half of the deep sockets we will. The possible causes no: - 642 070 12 87, 6420701287 the cleanliness of your injector! Are bad try to purchase a set of used injectors if you are on., Toyota, et cet matter what we do we can not be saved instructions will be sure they ``. And torque to proper specs as outlined in the working of the LONGER injectors a Mercedes independent in... So you can purchase this kit contains everything needed to rebuild them in. Would like to order possible causes come from someone hitting the tip with the basics, purge. It to a Mercedes independent specialist in my area, who has a SDS cart no more 2003-2010 Powerstroke... Your injector nozzles are precise metal parts produced in a perfect working condition to have a Code... Over half of the Center piece and upper housing before assembly of # 5:.
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